Purpose of the Role
To manage and ensure safe, efficient, and uninterrupted handling, storage, feeding, and movement of Raw Materials - Metallic, Ferro alloys, Carbon, fluxes and other materials required for SMS. Responsible for maintaining material availability, equipment healthiness, manpower & equipment utilization, housekeeping, Safety, Audit and coordination with production and maintenance teams
Job Responsibilities (KRA)
- Ensure uninterrupted availability and timely feeding of Metallics, Ferro Alloys, Fluxes, Carbon, and various feed mixes to minimize production losses due to RM constraints. Reduction in SMS-MH equipment downtime and ensure high equipment availability. Prepare and maintain daily, weekly, and monthly MIS reports related to SMS-MH operations
- Monitor material receipt, unloading, stacking, conveying, screening, feeding & shop floor shifting operations. Maintain min. required stock levels of critical materials.
- Ensure correct material routing to designated daybins, silos, ground hoppers and feeding systems. Reduction in material spillage and losses.
- Monitor material levels in Daybins/Silos and ground hoppers and coordinate replenishment to avoid production interruption.
- Ensure proper FIFO/stock rotation & equipment availability and reliability. Timely drop-test and reconcile physical stock with book stock.
- Monitor material consumption against production requirements and identify abnormal consumption.
- Coordinate with SMS, DRMH, Scrap yard, stores, logistics, commercial, Security and other concerned departments for smooth material flow.
- Ensure proper handling and segregation of different materials to avoid contamination and mixing.
- Ensure availability, operational healthiness and safe operation of conveyor belts, vibro feeders, daybins, hoppers, chutes, gates, weigh feeders, MRGs, Cranes, forklifts, loader, dumpers and other material-handling equipment.
- Coordinate with Mechanical, E&I and Civil teams for timely rectification of equipment issues.
- Monitor breakdowns, recurring problems, and equipment abnormalities and ensure timely corrective actions.
- Planning for PM, prepare and monitor shutdown/ASD job requirements and ensure proper condition of MH equipment & review checklists. Monitor delays, stoppages, and bottlenecks in MH system.
- Ensure strict compliance with plant safety procedures, SOPs, work permits, LOTO, PPE requirements. Identify unsafe conditions, Conduct toolbox talks, safety briefings and job-specific risk assessments. Investigate incidents/near misses and implement corrective and preventive actions.
- Plan and deploy manpower & equipment effectively for shift operations. Ensure the manpower properly trained and authorized for their respective equipment and process improvement and cost optimization.
Job Requirements (KPI)
Diploma / B.E in Mechanical
3-4 yearsβ experience in SMS-MH operations. Knowledge of MH equipment, troubleshooting & operational reporting.